Fall
2008

Dayton WT3 Woofer Tester
A fantastic device that delivers everything it promises!
Article By Jeff Poth
Difficulty Level
In
my first formal Enjoy the Music.com review (I previously covered VSAC
2008), I'd like to begin with a disclaimer that I am technically
a cable manufacturer (Poth Audio). This article in no way conflicts with
my other company, as i do not manufacturer loudspeakers yet am a happy
DIY enthusiast. Now let us move to a basic
introduction paragraph. I love building hifi. I love hearing music.
Wow that was quick! More on the building
hiifi part, and more specifically, the important part of my experience
for this review: I've built dozens of speakers at this point, everything
from tiny to huge, fullrangers to four-ways to subs. Generally I design
by theory (and math) and knock up prototypes. Then I listen. Crossovers
are generally tuned by ear, and then measured at a later time, once I
get a ‘feel' for how the drivers work together. I often utilize a
Marchand XM126
tube-based active crossover for testing various configurations. While it's
a great piece of fun audio gear, it is even moreso a tool. Nothing is
simple about high fidelity speakers, and to build ones own designs,
things like active crossovers, huge boxes of expensive copper coils and
capacitors, lots of sawdust and spent hours are necessary.
And in that vein, may I humbly submit the Woofer
Tester 3. This slick little $100 toy works with your Windows machine for
which the included software was written. It plugs into a USB port, and
connects to the driver in question with alligator clip leads. Driver
means: woofer, tweeter, midrange, ribbon, whatever sort of driver you
like (some exotica may not be measurable, such as plasmas and piezo
drivers).

Woofer test rig,
and driver under test (AlNiCo magnet vintage JBL driver 122A)
After warm-up (you thought it was just tubes that
warmed up didn't you!) the device settles in. You need to make sure that
your windows settings are correct for it, which is comprised of maxing
out your volume control, and a couple other small things. A quick
calibration routine zeroes out the test lead resistances, and uses a
resistor (included) to lock in the impedance scale. All of this takes
but a few minutes, and is not a pain in the least, indeed, it's
necessary to get the quality reads you get.
And you do indeed get quality reads, over 30,000
points on the impedance plot for starters. This is accomplished via a
quick frequency sweep that's audible through the transducer (driver).
You're also able to test the driver parameters. Reference efficiency and
Vas (tied to efficiency) require a test box or ‘added mass' approach
to measure, but you can still get valuable information on Fs, Qts, Qes,
Qms without the added mass or test box, which allows you to check on
plenty of issues. If the manufacturer's sensitivity spec is reliable,
you have everything you need to do a precise box and crossover
alignment. Drivers are best tested in a quiet environment on a 'test
baffle', which is a rigid frame which allows the speaker to do its thing
without excessive vibration.

Test results of a
full-range driver. Note the ripple in the impedance at approximately
1.5-1.8kHz, showing the driver's first major breakup.
But wait there's more! It's not just drivers you can
test, you can also test the impedance and phase profiles of complete
speakers, crossovers, inductors and capacitors. Now we're getting
somewhere, this functionality allows one to greatly improve tuning speed
compared to some DIY development routines. Phrases like "Wow, I really
did need a Zoebel
network!" and "Geez I better downsize that cap!" will pour out of
the experienced builder's mouth.
Yes I said experienced. This does not mean that this
device is only useful for a seasoned builder, but the beginner will need
some time working with this (and crossovers in general) and figuring out
how impedance and phase information translate into what needs to be
built in the crossover, and how it will affect the speaker's
performance. Crossovers are the hardest part of a speaker. Unless you're
building a full-range, which often means backhorn, which is a complex
matter of an acoustic crossover. And even here, the information
presented in an impedance plot is greatly useful; it shows horn
resonances and operating bandwidth.
There are many uses for such a device. Quality control
functionality is great. If you were building a high-end kit, you could
make sure that all the parts were on-spec. You can use it to optimize
port tuning in an enclosure, or to get the right amount of stuffing in a
transmission line. It can show you problems with a crossover design,
resonances within drivers themselves, and how the voicecoil inductance
in a driver manifests itself. Let me repeat that- how
the voicecoil inductance manifests itself. Indeed, voicecoil inductance
is not a simple 1st order linear transfer function; it's
dictated by many factors and is highly non-ideal. By measuring it
properly, rather than relying upon a manufacturer's spec which is
typically Le at only one frequency, you're able to better control the
driver within a crossover design. You can direct precision strikes at
impedance peaks and breakup modes, and make sure that your drivers do
what you're telling them to do.

Measurement of a
completed speaker system with aperiodic venting (note the broken peak at
100Hz). Note also the impedance peak at 1.5kHz, showing the action of
the crossover.
This device proved itself useful in sorting out which
drivers have accurate specifications, and help in the design phase of
the crossover.
For AlNiCo magnets, you can test whether the driver is
on-spec -- match the parameters to the manufacturer's specification --
and you can see if the magnet has lost some strength. This is a real
effect with AlNiCo, in which excessive power input can result in a 3dB
loss in sensitivity, and dramatically changes the behavior of the
driver. Qts rises due to higher Qes. In other words, since there's less
magnetic flux in the gap due to the demagnetized material, there's less
damping at resonance, so such changes totally invalidate box designs for
these drivers. I managed to come up with a quad of the excellent JBL
123A that were still on-spec. This woofer was used in the L-100, one of
the largest selling speakers of the time, and is essentially flat to
several kilohertz, which is very rare for a driver of its size and
power. Then I have some 122A, which had a much more powerful motor....
but now, it's significantly less so, due to overload. These woofers
would be a poor replacement within the original system, but are still
perfectly serviceable as high performance woofers; one simply needs to
know how to use the altered woofer.
Conclusion
If I sound enthusiastic, that's because... I am! This
is a fantastic device, delivering everything it promises, in a compact
and easy to use package. The crowd who will get the most out of this are
the DIY speaker builders who have some good electrical theory behind
them, or those who are willing to invest some time in fine-tuning their
projects and learn as they go. This is less useful for people who just
want to assemble something, and aren't inclined to learn about the
electric and acoustic theory. If you're like me, you're technically
proficient, but not overly reliant upon measurement (since we hear very
differently than microphones, I think a lot of measurements are
overstated in terms of usefulness), and a device like this does an
excellent job of bridging the gap- lots of information in a fast, easy
to use fashion. A very practical solution for speaker tuning and
tweaking indeed!
Details
Type: Computer aided loudsepaker measurement
device
Measure speaker parameters of any driver, large or small
Compact USB interface with molded test leads
Data can be printed or saved to create a driver parameter library
Parameters can be exported to WinSpeakerz and other popular box design programs
Measures VAS using added mass, test box, or SPL method
Straightforward, easy-to-use measurement software
Manufactured on state-of-the-art equipment using surface mount components
Platform: Windows 98 and up, 500MHz, 64MB
Connection: USB/Alligator Clips
Price: $99.99
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